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# Runbook: Policy Engine - OPA Process Crashed
> **Sprint:** SPRINT_20260117_029_DOCS_runbook_coverage
> **Task:** RUN-003 - Policy Engine Runbooks
## Metadata
| Field | Value |
|-------|-------|
| **Component** | Policy Engine |
| **Severity** | Critical |
| **On-call scope** | Platform team |
| **Last updated** | 2026-01-17 |
| **Doctor check** | `check.policy.opa-health` |
---
## Symptoms
- [ ] Policy evaluations failing with "OPA unavailable" error
- [ ] Alert `PolicyOPACrashed` firing
- [ ] OPA process exited unexpectedly
- [ ] Error: "connection refused" when connecting to OPA
- [ ] Metric `policy_opa_restarts_total` increasing
---
## Impact
| Impact Type | Description |
|-------------|-------------|
| **User-facing** | All policy evaluations fail; gate decisions blocked |
| **Data integrity** | No data loss; decisions delayed until OPA recovers |
| **SLA impact** | Gate latency SLO violated; release pipeline blocked |
---
## Diagnosis
### Quick checks
1. **Check Doctor diagnostics:**
```bash
stella doctor --check check.policy.opa-health
```
2. **Check OPA process status:**
```bash
stella policy status
```
Look for: OPA process state, restart count
3. **Check OPA logs for crash reason:**
```bash
stella policy opa logs --last 30m --level error
```
### Deep diagnosis
1. **Check OPA memory usage before crash:**
```bash
stella policy stats --opa-metrics
```
Problem if: Memory usage near limit before crash
2. **Check for problematic policy:**
```bash
stella policy list --last-error
```
Look for: Policies that caused evaluation errors
3. **Check OPA configuration:**
```bash
stella policy opa config show
```
Look for: Invalid configuration, missing bundles
4. **Check for infinite loops in Rego:**
```bash
stella policy analyze --detect-loops
```
---
## Resolution
### Immediate mitigation
1. **Restart OPA process:**
```bash
stella policy opa restart
```
2. **If OPA keeps crashing, start in safe mode:**
```bash
stella policy opa start --safe-mode
```
Note: Safe mode disables custom policies
3. **Enable failopen temporarily (if allowed by policy):**
```bash
stella policy config set failopen true
stella policy reload
```
**Warning:** Only use if compliance allows fail-open mode
### Root cause fix
**If OOM killed:**
1. Increase OPA memory limit:
```bash
stella policy opa config set memory_limit 2Gi
stella policy opa restart
```
2. Enable garbage collection tuning:
```bash
stella policy opa config set gc_min_heap_size 256Mi
stella policy opa config set gc_max_heap_size 1Gi
```
**If policy caused crash:**
1. Identify problematic policy:
```bash
stella policy list --status error
```
2. Disable the problematic policy:
```bash
stella policy disable <policy-id>
stella policy reload
```
3. Fix and re-enable:
```bash
stella policy validate --file <fixed-policy.rego>
stella policy update <policy-id> --file <fixed-policy.rego>
stella policy enable <policy-id>
```
**If bundle loading failed:**
1. Check bundle integrity:
```bash
stella policy bundle verify
```
2. Rebuild bundle:
```bash
stella policy bundle build --output bundle.tar.gz
stella policy bundle load bundle.tar.gz
```
**If configuration issue:**
1. Reset to default configuration:
```bash
stella policy opa config reset
```
2. Reconfigure with validated settings:
```bash
stella policy opa config set workers 4
stella policy opa config set decision_log true
stella policy opa restart
```
### Verification
```bash
# Check OPA is running
stella policy status
# Check OPA health
stella policy opa health
# Test policy evaluation
stella policy evaluate --test
# Check no crashes in recent logs
stella policy opa logs --level error --last 30m
# Monitor stability
stella policy stats --watch
```
---
## Prevention
- [ ] **Resources:** Set appropriate memory limits based on policy complexity
- [ ] **Validation:** Validate all policies before deployment
- [ ] **Monitoring:** Alert on OPA restart count > 2 in 10 minutes
- [ ] **Testing:** Load test policies before production deployment
---
## Related Resources
- **Architecture:** `docs/modules/policy/architecture.md`
- **Related runbooks:** `policy-evaluation-slow.md`, `policy-compilation-failed.md`
- **Doctor check:** `src/Doctor/__Plugins/StellaOps.Doctor.Plugin.Policy/`
- **OPA documentation:** https://www.openpolicyagent.org/docs/latest/